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直線(xiàn)導(dǎo)軌的矯直方法
來(lái)源:http://www.baoxianyingxiao.cn/ 日期:2022-08-13 發(fā)布人:
基準(zhǔn)導(dǎo)軌的理論基準(zhǔn)直線(xiàn)是空間的直線(xiàn),因此在兩個(gè)相互垂直的平面(水平面和鉛垂面)分別校直。校直過(guò)程中,直線(xiàn)度誤差的測(cè)量也是在這兩個(gè)平面內(nèi)進(jìn)行的。坐標(biāo)系的設(shè)定和測(cè)量系統(tǒng)相同。
The theoretical reference straight line of the reference guide rail is a straight line in space, so it is straightened on two mutually perpendicular planes (horizontal plane and vertical plane). During the alignment process, the straightness error is also measured in these two planes. The setting of coordinate system is the same as the measurement system.
由于導(dǎo)軌是剛性件,撓度較小,校直幅度不能過(guò)大,所以,校直的過(guò)程中,直線(xiàn)度誤差的計(jì)算采用小二乘法。在校直的過(guò)程中,是以小二乘中線(xiàn)作為基準(zhǔn)直線(xiàn)。在校兩條導(dǎo)軌平行程度時(shí),也是采用小二乘中線(xiàn)為基準(zhǔn)。導(dǎo)軌和導(dǎo)軌基座的接觸是面接觸,導(dǎo)軌靠基座上的相互垂直的平面進(jìn)行定位。校直中,基座接觸面增加材料(墊薄片材料)遠(yuǎn)比去除材料(磨削或刮研)容易,所以,本校直實(shí)例采用增加材料(墊薄片材料),但只能達(dá)到數(shù)絲的精度(墊薄片材料厚度限制),要達(dá)到高的精度則需要用去除材料的方法。
As the guide rail is a rigid part, the deflection is small, and the straightening range cannot be too large. Therefore, during the straightening process, the straightness error is calculated by small two multiplication. In the process of straightening, the minor two times the center line is used as the reference line. When checking the parallelism of the two guide rails, the minor two times the center line is also used as the benchmark. The contact between the guide rail and the guide rail base is surface contact, and the guide rail is positioned by the mutually perpendicular planes on the base. In the alignment, it is much easier to add materials (pad sheet materials) to the contact surface of the base than to remove materials (grinding or scraping). Therefore, in this alignment example, the added materials (pad sheet materials) are used, but only the accuracy of several threads (the thickness limit of pad sheet materials) can be achieved. To achieve high accuracy, the method of removing materials is required.


校直過(guò)程中的基準(zhǔn)直線(xiàn)實(shí)際是平行基準(zhǔn)導(dǎo)軌小二乘中線(xiàn)并且通過(guò)極限點(diǎn)的直線(xiàn)。由于以基準(zhǔn)導(dǎo)軌小二乘中線(xiàn)為基準(zhǔn)線(xiàn),為調(diào)整方便,選取平行基準(zhǔn)線(xiàn)并且通過(guò)極限點(diǎn)的直線(xiàn)作為調(diào)整的基準(zhǔn),然后計(jì)算出各測(cè)點(diǎn)相對(duì)該調(diào)整基準(zhǔn)直線(xiàn)的偏移量,按其偏移量進(jìn)行調(diào)整。本校直例中,鉛垂面的極限點(diǎn)就是大值;水平面的極限點(diǎn)就是上側(cè)導(dǎo)軌的大值或下側(cè)導(dǎo)軌的小值(去除材料(磨削或刮研)定義極限點(diǎn)是大值和小值互換)。既是以平行小二乘中線(xiàn)且通過(guò)該極限點(diǎn)的直線(xiàn)為基準(zhǔn)時(shí),調(diào)整導(dǎo)軌只需墊薄片材料。
The reference straight line in the straightening process is actually a straight line parallel to the small two times the center line of the reference guide rail and passing through the limit point. Since the small two times the center line of the reference rail is taken as the reference line, the straight line parallel to the reference line and passing through the limit point is selected as the reference line for adjustment, and then the offset of each measuring point relative to the adjustment reference line is calculated and adjusted according to its offset. In this straightening example, the limit point of the vertical plane is the large value; The limit point of the horizontal plane is the large value of the upper guide rail or the small value of the lower guide rail (the limit point defined by material removal (grinding or scraping) is the interchange of the large value and the small value). When the straight line that is parallel to the minor two times the center line and passes through the limit point is taken as the reference, the adjusting guide rail only needs to be padded with sheet material.
具體如下:1.確定基準(zhǔn)導(dǎo)軌(由工藝師或生產(chǎn)廠(chǎng)家決定)并進(jìn)行校直,使其直線(xiàn)度誤差的值在規(guī)定的范圍內(nèi);
The details are as follows: 1. Determine the reference guide rail (determined by the technologist or the manufacturer) and straighten it to make its straightness error within the specified range;
2.采用上述的方法校直第二條導(dǎo)軌。以校直好的基準(zhǔn)導(dǎo)軌作為基準(zhǔn)直線(xiàn),使第二條導(dǎo)軌的小二乘中線(xiàn)和基準(zhǔn)導(dǎo)軌的小二乘中線(xiàn)達(dá)到規(guī)定的平行度誤差。
2. Straighten the second guide rail by the above method. Take the straightened reference guide rail as the reference straight line to make the minor two times center line of the second guide rail and the minor two times center line of the reference guide rail reach the specified parallelism error.
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The above is the detailed introduction of the guide rail lead screw. I hope it will help you. If you have any questions, please contact us. We will provide you with services in a professional manner http://www.baoxianyingxiao.cn





