直線導(dǎo)軌在運(yùn)行中，發(fā)生抖動(dòng)，且溫度較高。這種現(xiàn)象通常出現(xiàn)在臺(tái)面頂桿電機(jī)，通過(guò)我們的斷電檢查來(lái)判斷是否是滑塊導(dǎo)軌的原因

The linear guide rail vibrates during operation and the temperature is high. This phenomenon usually occurs in the table top rod motor. We can judge whether it is the cause of the slide guide rail through our power-off inspection

直線導(dǎo)軌剛啟動(dòng)的時(shí)候就報(bào)警，或是運(yùn)行一會(huì)就報(bào)警，復(fù)位后運(yùn)行一會(huì)又報(bào)警。在設(shè)備參數(shù)的正常情況下，這種情況說(shuō)明直線導(dǎo)軌的滑塊或?qū)к壱呀?jīng)磨損，需要及時(shí)停機(jī)檢查。

When the linear guide rail is started, it will give an alarm, or it will give an alarm after running for a while, and it will give an alarm after running for a while after resetting. Under normal conditions of equipment parameters, this indicates that the sliding block or guide rail of the linear guide rail has been worn and needs to be shut down in time for inspection.

設(shè)備在停止的時(shí)候或維修的時(shí)候判斷新滑塊上入導(dǎo)軌時(shí)，要按著滑塊左右滑行。直新滑塊在導(dǎo)軌上順利輕松無(wú)阻力。安裝、恢復(fù)運(yùn)行，滑塊安裝到直線導(dǎo)軌上后，將滑塊的位置移成和導(dǎo)軌轉(zhuǎn)子上的滑塊槽位置，然后在導(dǎo)軌上平鋪2層抹布，厚度和滑塊高度差不多，然后將電機(jī)的轉(zhuǎn)子輕輕對(duì)準(zhǔn)滑塊慢慢落下，直全部落下！

When the equipment is stopped or repaired, when judging that the new slide block is put into the guide rail, slide left and right according to the slide block. Until the new slider is smoothly and easily on the guide rail without resistance. Install and resume operation. After the sliding block is installed on the linear guide rail, move the position of the sliding block to the position of the sliding block slot on the guide rail rotor, and then lay 2 layers of rags on the guide rail with a thickness similar to the height of the sliding block, and then gently align the rotor of the motor with the sliding block and slowly fall down until all of them fall down!

機(jī)床直線導(dǎo)軌空隙修補(bǔ)，壓力板壓力板用來(lái)調(diào)理輔佐直線導(dǎo)軌之間的空隙，并接受傾覆力矩。其結(jié)構(gòu)是經(jīng)過(guò)磨削或刮削外表來(lái)調(diào)理空隙。壓板的外表用空槽離隔。當(dāng)空隙較大時(shí)，它會(huì)磨損或刮掉外表。假如空隙太小，它會(huì)磨損或刮掉外表。該辦法結(jié)構(gòu)簡(jiǎn)略，運(yùn)用廣泛，但難以調(diào)理。適用于調(diào)整不頻頻、直線導(dǎo)軌耐磨性好或空隙對(duì)精度影響小的場(chǎng)合。

Repair the gap of the linear guide rail of the machine tool. The pressure plate is used to adjust the gap between the auxiliary linear guide rails and accept the overturning torque. Its structure is to adjust the gap by grinding or scraping the surface. The surface of the pressing plate is separated by an empty groove. When the gap is large, it will wear or scratch the surface. If the gap is too small, it will wear or scratch the surface. This method is simple in structure and widely used, but it is difficult to regulate. It is suitable for the occasions where the adjustment is not frequent, the wear resistance of the linear guide rail is good, or the clearance has little impact on the accuracy.

空隙也能夠經(jīng)過(guò)改動(dòng)壓板和接合面之間的墊片的厚度來(lái)調(diào)理。墊片是由許多薄銅片堆疊在一起焊接。這種辦法比刮板或磨板更便利，但調(diào)整遭到墊片厚度的約束，降低了接頭的觸摸剛度。怎樣修補(bǔ)直線導(dǎo)軌的小問(wèn)題？

The gap can also be adjusted by changing the thickness of the gasket between the pressing plate and the joint surface. The gasket is welded by stacking many copper sheets together. This method is more convenient than the scraper or grinding plate, but the adjustment is constrained by the thickness of the gasket, which reduces the touch stiffness of the joint. How to repair the small problem of linear guide rail?

在機(jī)床運(yùn)用過(guò)程中，只要用刮刀或磨石修補(bǔ)機(jī)床導(dǎo)軌，導(dǎo)軌的細(xì)小磨損和磨損就可能持續(xù)運(yùn)轉(zhuǎn)。在修補(bǔ)過(guò)程中，要注意三大問(wèn)題，避免損壞機(jī)床導(dǎo)軌，導(dǎo)致機(jī)床的正常運(yùn)用。首要，有必要考慮修補(bǔ)工藝是否對(duì)導(dǎo)軌的精度和機(jī)械功能有影響。假如遭到溫度的影響，會(huì)引起導(dǎo)軌的變形，改動(dòng)導(dǎo)軌的機(jī)械強(qiáng)度和外表硬度等。

During the operation of the machine tool, as long as the guide rail of the machine tool is repaired with a scraper or grindstone, the small wear and tear of the guide rail may continue to run. During the repair process, pay attention to three major problems to avoid damaging the machine tool guide rail and causing the normal operation of the machine tool. First of all, it is necessary to consider whether the repair process has an impact on the accuracy and mechanical function of the guide rail. If it is affected by temperature, it will cause the deformation of the guide rail and change the mechanical strength and external hardness of the guide rail.

其次，考慮修補(bǔ)工藝對(duì)導(dǎo)軌資料的適應(yīng)性。例如，導(dǎo)軌的鑄鐵資料一般不運(yùn)用鑄鐵堆焊。因?yàn)殍T鐵的焊接性差，發(fā)生裂紋、氣孔等缺點(diǎn)，不適合加工。考慮修補(bǔ)層自身的機(jī)械強(qiáng)度和導(dǎo)軌的實(shí)踐工作環(huán)境。關(guān)于不同標(biāo)準(zhǔn)、不同功能、不同運(yùn)用環(huán)境的機(jī)床，在修補(bǔ)中應(yīng)挑選適宜的焊接、粘接資料、的修補(bǔ)辦法和新工藝。

Secondly, the adaptability of the repair process to the guideway data is considered. For example, cast iron surfacing is generally not used for cast iron materials of guide rail. Cast iron is not suitable for processing because of its poor weldability, cracks, pores and other defects. Consider the mechanical strength of the repair layer itself and the practical working environment of the guide rail. For machine tools with different standards, different functions and different application environments, appropriate welding and bonding materials, advanced repair methods and new processes should be selected during repair.

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